Hostname: page-component-8448b6f56d-cfpbc Total loading time: 0 Render date: 2024-04-16T13:53:26.864Z Has data issue: false hasContentIssue false

Characterization of microstructure and mechanical properties of continuous and pulsed current gas tungsten arc welded superaustenitic stainless steel

Published online by Cambridge University Press:  04 May 2015

K. Devendranath Ramkumar*
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
Ayush Choudhary
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
Shivang Aggarwal
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
Anubhav Srivastava
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
Tadikonda Harsha Mohan
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
N. Arivazhagan
Affiliation:
School of Mechanical & Building Sciences, VIT University, Vellore 632014, India
*
a)Address all correspondence to this author. e-mail: deva@vit.ac.in
Get access

Abstract

The present study investigates the joining of 5-mm-thick plates of superaustenitic stainless steel, AISI 904L by continuous current (CC) and pulsed current (PC) gas tungsten arc welding (GTAW) using ER2553 and ERNiCrMo-4 fillers. This research article attempts to provide a detailed structure–property relationship of these weldments. Interface microstructure revealed the absence of deleterious secondary phases at the heat affected zone in all the cases. Skeletal delta ferrite morphology at the cap of ER2553 fusion zone and multidirectional grain growth at the ERNiCrMo-4 fusion zone were observed for both the weldments. The average hardness at the fusion zone was found to be higher for PCGTA weldments using ER2553 due to the higher proportions of ferrite. Tensile studies corroborated that the failure occurred at the parent metal in all the cases. Charpy V-notch studies divulged that the CCGTA and PCGTA weldments utilizing ERNiCrMo-4 filler exhibited the greater impact toughness of 69 J and 75 J, respectively. The bend test results conveyed that both the CCGTA and PCGTA weldments using ERNiCrMo-4 exhibited soundness and ductility.

Type
Articles
Copyright
Copyright © Materials Research Society 2015 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Dupont, J.N., Banovic, S.W., and Marder, A.R.: Microstructural evolution and weldability of dissimilar welds between a super austenitic stainless steel and nickel-based alloys. Weld. J. 82, 125s155s (2003).Google Scholar
Kuhn, H. and Medlin, D., eds. ASM Handbook on Welding, Brazing and Soldering, Vol. 6 (ASM International, Ohio, 2010).Google Scholar
Nagarajan, S. and Rajendran, N.: Crevice corrosion behaviour of superaustenitic stainless steels: Dynamic electrochemical impedance spectroscopy and atomic force microscopy studies. Corros. Sci. 51, 217 (2009).Google Scholar
Hertzman, S., Jargelius Pettersson, R., Blom, R., Kivineva, E., and Eriksson, J.: Influence of shielding gas composition and welding parameters on the N-content and corrosion properties of welds in N- alloyed stainless steel grades. ISIJ Int. 36(7), 968976 (1996).CrossRefGoogle Scholar
Woo, I. and Kikuchi, Y.. Weldability of high nitrogen stainless steel. ISIJ Int. 42(12), 13341343 (2002).CrossRefGoogle Scholar
Koutsoukis, T., Redjaımia, A., and Fourlaris, G.: Phase transformations and mechanical properties in heat treated super austenitic stainless steels. Mater. Sci. Eng., A 561, 477485, (2013).CrossRefGoogle Scholar
Sathiya, P., Aravindan, S., Ajith, P.M., Arivazhagan, B., and Noorul Haq, A.: Microstructural characteristics on bead on plate welding of AISI 904 L super austenitic stainless steel using gas metal arc welding process. Int. J. Eng. Sci. Technol. 2(6), 189199 (2010).Google Scholar
Balamurugan, K., Kumar Mishra, M., Sathiya, P., Naveen Sait, A.: Weldability studies, and parameter optimization of AISI 904L super austenitic stainless steel using friction welding. Mater. Res. 17(4), 908919 (2014).CrossRefGoogle Scholar
Sathiya, P. and AbdulJaleel, M.Y.: Measurement of the bead profile and microstructural characterization of a CO2 laser welded AISI 904L super-austenitic stainless steel. Opt. Laser Technol. 42, 960968 (2010).CrossRefGoogle Scholar
Banovic, S.W., DuPont, J.N., and Marder, A.R.: Dilution control in gas-tungsten-arc welds involving superaustenitic stainless steels and nickel-based alloys. Metall. Mater. Trans. B 32B, 11711176 (2001).CrossRefGoogle Scholar
Lippold, J.C. and Koteki, D.J.: Welding Metallurgy and Weldability of Stainless Steels (John Wiley & Sons Inc., Hoboken, NJ, 2005).Google Scholar
Zambon, A., Ferro, P., and Bonollo, F. : Microstructural, compositional and residual stress evaluation of CO2 laser welded super-austenitic AISI 904L stainless steel. Mater. Sci. Eng., A 424, 117127 (2006).Google Scholar
Kumar, S. and Shahi, A.S.: Effect of heat input on the microstructure and mechanical properties of gas tungsten arc welded AISI 304 stainless steel joints. Mater. Des. 32, 36173623 (2011).Google Scholar
Manikanta Sriram, K., Hayagreev, R., Ajay Shri Bhuvanesh, V., Ajari Babaseaheb Abhishek, , Devendranath Ramkumar, K., Arivazhagan, N., and Narayanan, S.: Influence of filler metals on the weldability and mechanical properties of PC-GTA welded AISI 304L plates. Eur. J. Sci. Res. 97(4), 489496 (2013).Google Scholar
Farahani, E., Shamanian, M., and Ashrafizadeh, F.: A comparative study on direct and pulsed current gas tungsten arc welding of alloy 617. AMAE Int. J. Manuf. Mater. Sci. 02(01), 16 (2012).Google Scholar
Madhusudhan Reddy, G., Gokhale, A.A., and Prasad Rao, K.: Weld microstructure refinement in a 1441 grade aluminium-lithium alloy. J. Mater. Sci. 32(15), 41174126 (1997).CrossRefGoogle Scholar
Devendranath Ramkumar, K., Mithilesh, P., Varun, D., Reddy, A.R.G., Arivazhagan, N., Narayanan, S., and Gokul Kumar, K.: Characterization of microstructure and mechanical properties of Inconel 625 and AISI 304 dissimilar weldments. ISIJ Int. 54(4), 900908 (2014).Google Scholar
ASM Handbook on Mechanical Testing and Evaluation, Vol. 8 (ASM International, 2000).Google Scholar
Kou, S. and Yang, Y.K.: Fusion-boundary macro-segregation in dissimilar-filler welds. Weld. J. 86, 303s312s, (2007).Google Scholar
DuPont, J.N., Lippold, J.C., and Kiser, S.D.: Welding Metallurgy and Weldability of Nickel-Base Alloys (John Wiley & Sons, Inc., Hoboken, New Jersey, 2009).Google Scholar
Mirshekari, G.R., Tavakoli, E., Atapour, M., and Sadeghian, B.: Microstructure and corrosion behaviour of multipass gas tungsten arc welded 304L stainless steel. Mater. Des. 55, 905911 (2014).Google Scholar
Gideon, B., Ward, L., and Biddle, G.: Duplex stainless steel welds and their susceptibility to intergranular corrosion. J. Miner. Mater. Charact. Eng. 7(3), 247263 (2008).Google Scholar
Rahmani, M., Eghlimi, A., and Shamanian, M.: Evaluation of microstructure and mechanical properties in dissimilar austenitic/super duplex stainless steel joint. J. Mater. Eng. Perform. 23, 37453753 (2014).CrossRefGoogle Scholar
Lundin, C.D. and Chou, C.P.D.: Fissuring in the Hazard HAZ region of austenitic stainless steel welds. Weld. J. 64(4), 113s118s (1985).Google Scholar
Chen, M.H. and Chou, C.P.: Effect of thermal cycles on ferrite content of austenitic stainless steel. Sci. Technol. Weld. Joining 4, 58 (1999).Google Scholar
Norsok Standard M601: Welding and Inspection of Piping, 5th ed. (Standards Norway, Lysaker, Norway, 2008).Google Scholar
Sindo, K.. Welding Metallurgy, 2nd ed. (John Wiley & Sons Inc., Hoboken, New Jersey, 2003).Google Scholar
Barnhouse, E.J. and Lippold, J.C. : Microstructure/property relationships in dissimilar welds between duplex stainless steels and carbon steels. Weld. J. 77(12), 477s487s (1998).Google Scholar
Devendranath Ramkumar, K., Thiruvengatam, G., Sudharsan, S.P., Mishra, D., Arivazhagan, N., and Sridhar, R. : Characterization of weld strength and impact toughness in the multi-pass welding of super-duplex stainless steel UNS 32750. Mater. Des. 60, 125135 (2014).Google Scholar
Fuji, A., North, T.H., Ameyama, K., and Futamata, M.: Improving tensile strength and bend ductility of titanium/AISI 304L stainless steel friction welds. Mater. Sci. Technol. 8(3), 219235 (1992).Google Scholar