Hostname: page-component-8448b6f56d-dnltx Total loading time: 0 Render date: 2024-04-17T15:38:17.728Z Has data issue: false hasContentIssue false
  • English
  • Français

Effect of deposition time on wear and corrosion performance of Co–Ni–Fe alloy coated mild steel

Published online by Cambridge University Press:  12 February 2016

Koay Mei Hyie ,
Mohd Zakuan Zabri ,
Nik Roselina Nik Roseley  and
Nik Rozlin Nik Mohd Masdek
Koay Mei Hyie*
Affiliation:
Faculty of Mechanical Engineering, Universiti Teknologi MARA (Pulau Pinang), 13500 Permatang Pauh, Pulau Pinang, Malaysia
Mohd Zakuan Zabri
Affiliation:
Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia
Nik Roselina Nik Roseley
Affiliation:
Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
Nik Rozlin Nik Mohd Masdek
Affiliation:
Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, Malaysia
*
a)Address all correspondence to this author. e-mail: hyie1105@yahoo.com
Get access

Abstract

Wear and corrosion exist as one of the main important factor of energy and material losses in mechanical and chemical process. Coating is classified as one of the ways to enhance energy, chemical, and mechanical durability. Several previous investigations reported that addition of nanoparticle as an additive will enhance the characteristic of surface roughness and wear properties. The objective of this study is to investigate the wear, surface roughness, and corrosion resistance of Co–Ni–Fe nanoparticles electrodeposited on mild steel. The effect of deposition time toward physical properties (composition, surface morphology, and surface roughness), hardness, corrosion, and slurry wear erosion properties of coated mild steel were investigated. The finding showed that the increase of the deposition time led to an increment of hardness and coating thickness. The optimum Co–Ni–Fe nanoparticles deposited at 30 min produced a uniform coating and microhardness of 277.42 HV. Besides, the cumulative coating mass loss obtained from 30 min deposited coating sample was the lowest at both rotational speeds of 300 and 1200 rpm. It was observed that the optimum deposition time improved the surface roughness, coating morphology, hardness and resistance toward slurry erosion and corrosion.

Keywords

corrosioncoatingelectrodeposition
Type
Invited Articles
Information
Journal of Materials Research , Volume 31 , Issue 13: Focus Issue: Advances and Challenges in Carbon-based Tribomaterials , 14 July 2016 , pp. 1848 - 1856
Check for updates
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Zygmunt, R.: Special tribological coatings. In Tribology of Miniature System (Elsevier: Amsterdam, 1989); pp. 269–301.Google Scholar
Wu, L., Guo, X., and Zhang, J.: Abrasive resistant coatings—A review. Lubricants 2(2), 66–89 (2014).CrossRefGoogle Scholar
Marita, Y. and Yaacob, I.I.: Synthesis and characterization of nickel-iron-silicon nitride nanocomposite. Adv. Mater. Res. 97–101, 1360–1363 (2010).CrossRefGoogle Scholar
Kennedy, D.M. and Hashmi, M.S.J.: Methods of wear testing for advanced surface coatings and bulk materials. J. Mater. Process. Technol. 77, 246–253 (1988).CrossRefGoogle Scholar
Pellicer, E., Varea, A., Pane, S., Sivaraman, K.M., Nelson, B.J., Surinach, S., Baro, M.D., and Sort, J.: A comparison between fine-grained and nanocrystalline electrodeposited Cu–Ni films: Insights on mechanical and corrosion performance. Surf. Coat. Technol. 205, 5285–5293 (2011).CrossRefGoogle Scholar
Franczak, A., Levesque, A., Bohr, F., Douglade, J., and Chopart, J.P.: Structural and morphological modifications of the Co-thin films caused by magnetic field and pH variation. Appl. Surf. Sci. 258, 8683–8688 (2012).CrossRefGoogle Scholar
Resali, N.A., Hyie, K.M., Berhan, M.N., Salleh, Z., and Kasolang, S.: Cobalt-nickel-iron nanoparticles coated on stainless steel substrate. Procedia Eng. 68, 30–36 (2013).CrossRefGoogle Scholar
Zhang, Y. and Ivey, D.G.: Characterization of Co-Fe and Co-Fe-Ni soft magnetic films electrodeposited from citrate-stabilized sulfate baths. Mater. Sci. Eng., B 140(1–2), 15–22 (2007).CrossRefGoogle Scholar
Nakahara, S. and Mahajan, S.: The influence of solution pH on microstructure of electrodeposited cobal. J. Electrochem. Soc. 127(2), 283–288 (1980).Google Scholar
Sundaram, K., Dhanasekaran, V., and Mahalingam, T.: Structural and magnetic properties of high magnetic moment electroplated CoNiFe thin films. Ionics 17, 835–842 (2011).CrossRefGoogle Scholar
Resali, N.A., Hyie, K.M., Abdullah, W.N.R., Ghani, M.A.A., and Kalam, A.: The eEffect of bath pH on phase formation of ternary Co-Ni-Fe nano-coatings. Appl. Mech. Mater. 391, 9–13 (2013).Google Scholar
Portinha, A., Teixeire, V., Carneiro, J., Dup, S.N., Shmegera, R., and Tavares, C.J.: Characterization of thermal barrier coatings with a gradient in porosity. Surf. Coat. Technol. 195(2–3), 245–251 (2005).Google Scholar
Hyie, K.M., Resali, N.A., and Abdullah, W.N.R.: Study of alloys addition to the electrodeposited nanocrystalline cobalt. Adv. Mater. Res. 486, 108–113 (2012).CrossRefGoogle Scholar
Lee, S.H. and So, M.G.: Effects of deposition temperature and pressure of the surface roughness and the grain size of polycrystalline Si1–xGex films. J. Mater. Sci. 35, 4789–4794 (2000).Google Scholar
Chinnasamy, C.N., Narayanasamy, A., Ponpandian, N., and Chattopadhyay, K.: The influence of Fe3+ ions at tetrahedral sites on the magnetic properties of nonocrystalline ZnFe2O4. Mater. Sci. Eng., A 304–306(1–2), 983–987 (2001).CrossRefGoogle Scholar
Kato, M., Nazul, M., Itti, T., Akebono, H., Sugeta, A., and Mitani, E.: Effects of coating thickness and interfacial roughness on cracking and delamination strength of WC–Co coating measured by ring compression test. IOP Conf. Ser.: Mater. Sci. Eng. 61, 012024 (2014).Google Scholar
Satish Kumar, and Mohapatra, S.K.: Computational investigation of slurry pump handling sand Dalbir Singh Dhindsa, Randeep Singh Grewal, Mani Kanwar Singh. Int. J. Fluids Eng. 3(1), 65–70 (2011).Google Scholar
Patel, S.K. and Sejkar, S.: Microstructural and medium silica quartz slurry erosion wear behavior of silicon carbide and zircon sand dual reinforced particle (DRP) LM-13 alloy composites. Int. J. Eng. Res. 3(4), 480–486 (2014).Google Scholar
Siu, J.H.W. and Li, L.K.Y.: An investigation of the effect of surface roughness and coating thickness on the friction and wear behaviour of a commercial MoS2-metal coating on AISI 400C steel. Wear 237, 283–287 (2000).CrossRefGoogle Scholar