Hostname: page-component-8448b6f56d-xtgtn Total loading time: 0 Render date: 2024-04-18T15:47:59.741Z Has data issue: false hasContentIssue false

Prediction of residual stress components and their directions from pile-up morphology: An experimental study

Published online by Cambridge University Press:  26 July 2016

Lei Shen
Affiliation:
Department of Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
Yuming He*
Affiliation:
Department of Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
Dabiao Liu
Affiliation:
Department of Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
Meng Wang
Affiliation:
Department of Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
Jian Lei
Affiliation:
Department of Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
*
a) Address all correspondence to this author. e-mail: ymhe01@sina.com
Get access

Abstract

Indentation method has been widely used in the measurement of material mechanical properties and residual stress for its simple, fast and nondestructive characteristics. In the indentation test, because of the plastic deformation of the material, the material accumulation and subsidence occurs around the indentation. It is found that the deformation amount of the indentation, especially the maximum pile-up around the indentation after unloading, is related to the magnitude and direction of the residual stress. In this paper, an experimental study on the pile-up morphology around an indentation for determining the direction and magnitude of residual stress is reported. Nonsymmetrical morphology of spherical indenting deformation on artificially strained steel specimen was measured with a laser scanning confocal system. A unique relationship between pile-up after unloading and biaxial residual stress was set up based on the experimental results. The direction and components of nonequibiaxial residual stress can be determined by the proposed method.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Tebedge, N., Alpsten, G., and Tall, L.: Residual-stress measurement by the sectioning method. Exp. Mech. 13(2), 88 (1973).CrossRefGoogle Scholar
Nelson, D. and McCrickerd, J.: Residual-stress determination through combined use of holographic interferometry and blind-hole drilling. Exp. Mech. 26(4), 371 (1986).CrossRefGoogle Scholar
Gauthier, J., Krause, T., and Atherton, D.: Measurement of residual stress in steel using the magnetic Barkhausen noise technique. NDT&E Int. 31(1), 23 (1998).CrossRefGoogle Scholar
Gou, R., Zhang, Y., Xu, X., Sun, L., and Yang, Y.: Residual stress measurement of new and in-service X70 pipelines by x-ray diffraction method. NDT&E Int. 44(5), 387 (2011).CrossRefGoogle Scholar
Hu, E., He, Y., and Chen, Y.: Experimental study on the surface stress measurement with Rayleigh wave detection technique. Appl. Acoust. 70(2), 356 (2009).CrossRefGoogle Scholar
Doerner, M. and Nix, W.: A method for interpreting the data from depth-sensing indentation instruments. J. Mater. Res. 1(4), 601 (1986).CrossRefGoogle Scholar
Oliver, W.C. and Pharr, G.M.: Improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments. J. Mater. Res. 7(6), 1564 (1992).CrossRefGoogle Scholar
Field, J. and Swain, M.: Determining the mechanical properties of small volumes of material from submicrometer spherical indentations. J. Mater. Res. 10(1), 101 (1995).CrossRefGoogle Scholar
Swain, M.: Mechanical property characterisation of small volumes of brittle materials with spherical tipped indenters. Mater. Sci. Eng., A 253(1), 160 (1998).CrossRefGoogle Scholar
Dao, M., Chollacoop, N., Van Vliet, K., Venkatesh, T., and Suresh, S.: Computational modeling of the forward and reverse problems in instrumented sharp indentation. Acta Mater. 49(19), 3899 (2001).CrossRefGoogle Scholar
Suresh, S. and Giannakopoulos, A.: A new method for estimating residual stresses by instrumented sharp indentation. Acta Mater. 46(16), 5755 (1998).CrossRefGoogle Scholar
Chen, X., Yan, J., and Karlsson, A.M.: On the determination of residual stress and mechanical properties by indentation. Mater. Sci. Eng., A 416(1), 139 (2006).CrossRefGoogle Scholar
Jang, J-I., Son, D., Lee, Y-H., Choi, Y., and Kwon, D.: Assessing welding residual stress in A335 P12 steel welds before and after stress-relaxation annealing through instrumented indentation technique. Scr. Mater. 48(6), 743 (2003).CrossRefGoogle Scholar
Gerbig, Y.B., Stranick, S.J., and Cook, R.F.: Measurement of residual stress field anisotropy at indentations in silicon. Scr. Mater. 63(5), 512 (2010).CrossRefGoogle Scholar
Swadener, J., Taljat, B., and Pharr, G.: Measurement of residual stress by load and depth sensing indentation with spherical indenters. J. Mater. Res. 16(07), 2091 (2001).CrossRefGoogle Scholar
Lee, Y-H. and Kwon, D.: Estimation of biaxial surface stress by instrumented indentation with sharp indenters. Acta Mater. 52(6), 1555 (2004).CrossRefGoogle Scholar
Lee, Y-H., Takashima, K., Higo, Y., and Kwon, D.: Prediction of stress directionality from pile-up morphology around remnant indentation. Scr. Mater. 51(9), 887 (2004).CrossRefGoogle Scholar
Kwon, D.I., Lee, J.S., Han, J.H., Lee, G.J., Lee, Y.H., Choi, M.J., and Kim, K.H.: Residual stress estimation with identification of stress directionality using instrumented indentation technique. Key Eng. Mater. 345, 1125 (2007).Google Scholar
Bolshakov, A. and Pharr, G.: Influences of pileup on the measurement of mechanical properties by load and depth sensing indentation techniques. J. Mater. Res. 13(4), 1049 (1998).CrossRefGoogle Scholar
Khan, M., Hainsworth, S., Fitzpatrick, M., and Edwards, L.: A combined experimental and finite element approach for determining mechanical properties of aluminium alloys by nanoindentation. Comput. Mater. Sci. 49(4), 751 (2010).CrossRefGoogle Scholar
Kim, S.H., Lee, B.W., Choi, Y., and Kwon, D.: Quantitative determination of contact depth during spherical indentation of metallic materials—A FEM study. Mater. Sci. Eng., A 415(1), 59 (2006).CrossRefGoogle Scholar
Underwood, J.H.: Residual-stress measurement using surface displacements around an indentation. Exp. Mech. 13(9), 373 (1973).CrossRefGoogle Scholar
Bisrat, Y. and Roberts, S.: Residual stress measurement by Hertzian indentation. Mater. Sci. Eng., A 288(2), 148 (2000).CrossRefGoogle Scholar
Shen, L., He, Y., Liu, D., Gong, Q., Zhang, B., and Lei, J.: A novel method for determining surface residual stress components and their directions in spherical indentation. J. Mater. Res. 30(08), 1078 (2015).CrossRefGoogle Scholar